Overview Monitoring Solutions

"Intelligent structural and condition monitoring for Industry 4.0 environments."

DEWESoft monitoring solutions support structural health monitoring, bridge monitoring and condition-based maintenance for industrial systems. The systems are optimized for rotating equipment such as turbines, wind generators and hydroelectric plants.

Full compatibility with OPC UA, Siemens S7, EtherCAT and modern IIoT protocols ensures seamless integration with ERP and SCADA infrastructures. Cloud-based monitoring enables remote supervision without disrupting existing data flows.

Monitoring Solutions

List of Solutions
Bearing Envelope Analysis
Instead of directly observing raw vibration signals, this method uses band-pass filtering and demodulation to highlight vibration components associated with rolling element impacts. As a result, characteristic fault frequencies of the inner race, outer race, rolling elements, and cage become clearly visible, enabling fast and reliable diagnostics in real industrial environments. In production settings, distinguishing between normal vibration and fault-related vibration is a major challenge. BEA provides high diagnostic value by separating vibration components directly linked to mechanical impacts, helping engineers not only detect “a fault exists,” but also identify the fault type and severity.
Machine Condition Monitoring
By measuring and analyzing vibration, temperature, and rotational motion signals in real time, the system enables early identification of potential failures such as shaft unbalance, misalignment, bearing defects, or gear wear. This allows organizations to intervene at the right time, avoid unplanned downtime, and optimize maintenance costs over the asset lifecycle.
Building Structural Health Monitoring
SHM not only serves damage detection, but also supports safety evaluation, occupant comfort assessment, and overall operational efficiency throughout the structure’s lifecycle.
Wind Turbine Monitoring
Modern Wind Turbine Monitoring systems play a key role in lowering the cost of wind energy production and improving long-term investment efficiency.
Structural Health Monitoring
An SHM system continuously collects data from strain, vibration, temperature, and other sensors, allowing long-term trend monitoring rather than single-point evaluation. Analysis algorithms detect deviations from the baseline condition and generate early warnings of potential risks.
Bridge Structural Health Monitoring
An effective SHM system requires synchronized, high-accuracy acquisition and long-term data processing to accurately reflect real structural behavior.